BRTIRWD1506A
Product lntroduction
A six axis industrial robot is designed for the development of the welding application industry. The robot has compact structure , small volume and light weight. The maximum load is 6KG, the maximum arm length is 1500mm. The wrist applies hollow structure with more convenient trace and flexible action.
Product parameter(specification)
|
Arm |
J1 |
J2 |
J3 |
J4 |
J5 |
J6 |
|
Range |
±165° |
-100°/+70° |
±80° |
±150° |
±110° |
±360° |
|
Maximum speed |
163°/S |
149°/S |
223°/S |
169°/S |
270°/S |
398°/S |
Product feature and application
■ Robot welding can improve production efficiency
The welding robot has a short response time, quick action, and a welding speed of 60-3000px/ minute, which is much higher than manual welding. The robot does not stop nor rest in the process of operation, but it is impossible for workers to do so without stopping and resting at work. Meanwhile, the working efficiency of workers is also affected by factors such as mood. Workers will ask for leave, be in a daze, chat, smoke, go to the toilet, overtime to pay overtime, and the robot does not have the above problems, as long as the external conditions such as water and electricity, can continue to work, which virtually improves the production efficiency of the enterprise.
■ Robot welding can improve the quality of products
In the welding process, as long as the welding parameters and motion trajectory are given, the robot will accurately repeat this action. The welding parameters such as welding current, voltage, welding speed and welding wire length play a decisive role in the welding results. When using robot welding, the welding parameters of each weld are constant. The weld quality is less affected by human factors, which reduces the requirements for workers' operation technology. Therefore, the welding quality is stable, thus ensuring the quality of our products. While manual welding, welding speed, wire elongation and so on are changing, so it is difficult to achieve quality uniformity.
■ Robot welding can reduce the cost of enterprises
Welding robots reduce the cost of enterprises mainly reflected in the large-scale production, a robot can replace 2 to 4 industrial workers, according to the specific situation of the enterprise, vary. The robot has no fatigue and can produce continuously 24 hours a day. In addition, with the application of high-speed and efficient welding technology, the cost of using robot welding is reduced more obviously.
■ Robot welding is easy to arrange production plan
Due to the high repeatability of the robot, as long as the parameters are given, it will always act in accordance with the instructions, so the robot welding product cycle is clear, easy to control the product output. The production tempo of the robot is fixed, so the production schedule is clear. Accurate production planning can maximize the production efficiency and comprehensive utilization of resources.
■ Robot welding can shorten the cycle of product modification and replacement
Robot welding can shorten the cycle of product modification and replacement and reduce the corresponding equipment investment. Welding automation for small batch products can be realized. The main difference between a robot and a plane is that it can be programmed to adapt to the production of different parts.
In the product update only need to design the corresponding fixture according to the updated product, the robot body does not need to make any changes, as long as the change calls the corresponding program command, you can do the product and equipment update.
Harmful factors in welding process
■ Infrared: Eye burning, infrared cataract, vision loss;
■ Ultraviolet: Dermatitis, chronic erythema, ecdysis, acute keratitis (electric ophthalmia);
■ Strong visible light: "Dazzling", vision loss;
■ Slag and splashing metal: Scald;
■ Radiation;
■ Toxic gases: Ozone, nitrogen oxides, carbon monoxide, hydrogen fluoride, etc;
■ Metal dust;
■ High frequency electromagnetic field: Dizziness, fatigue, memory loss, insomnia and dreaminess;
■ Noise: Hearing impairment, deafness.
Welding protection
① Working clothes: cotton white canvas, heat insulation, wear-resistant, not easy to burn. The cuff should be tightly fastened, should not be contaminated with grease, wet or damaged, the coat should not be tied in the working pants;
② Welder insulating shoes: they shall be insulated, insulated, non flammable, wear resistant and antiskid, and the sole shall not be provided with shoes nails, wet or damaged;
③ Welder gloves: made of cotton canvas or leather, insulation, radiation resistance, heat insulation, wear-resistant and flame retardant, and shall not be stained with grease, wet or damaged;
④ Dust mask;
⑤ Earplugs, earmuffs, etc.
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