The Working Principle and Application of Spot Welding Robot

May 10, 2023

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Introduction: With the improvement of automation and intelligence in welding operations, spot welding robots are widely used in sheet metal welding, and spot welding robots have also been applied earlier in automotive assembly lines.

 

What is the working principle of a spot welding robot? What is the most common application? Spot welding robot is a mechanical device used for spot welding. Based on the principles of teaching and replication, spot welding robots are often used in the market for spot welding robots. Spot welding robots often appear in fields such as automotive manufacturing, stainless steel pipes, sheet metal, shipbuilding, etc.

 

BORUNTE BRTIRWD1506A type robot

 

With the improvement of automation and intelligence in welding operations, spot welding robots are widely used in sheet metal welding, and spot welding robots have also been applied earlier in automotive assembly lines. The welding gun on the arm of the spot welding robot includes electrodes, cables, gas pipes, cooling water pipes, and welding transformers. The welding gun is relatively heavy and requires the strong carrying capacity of the arm.

 

The working principle of a spot welding robot:

 

The spot welding robot is designed as a six axis joint with six degrees of freedom. In our work, we mainly rely on intelligent control systems to achieve unified planning. Spot welding robots usually use the principle of teaching and reproducing, and the operator must gradually operate the spot welding robot according to the actual task. The robot automatically remembers position, posture, motion parameters, welding parameters, etc. Each action. During the boot process, a program will be automatically generated that will continuously perform all operations.

 

BORUNTE BRTIRWD1506A type robot

 

 

After completing the teaching, the operator only needs to send a start command to the robot, and the robot will gradually perform all operations based on the teaching action, and perform actual teaching and reproduction.

 

Application of spot welding robots:

 

In order to meet the versatility of mechanical equipment in the market, spot welding robots are not only used for welding operations, but can also automatically replace tools on the robot's wrist according to program settings and task properties to complete corresponding tasks. They are widely used in fields such as mechanical manufacturing, automotive manufacturing, aerospace, etc. By installing specific tools, including welding, handling, handling, and installation.

 

The above is the working principle and application of spot welding robots. Spot welding robots are highly automated and intelligent, which can stabilize the welding quality of dogs, improve production efficiency, and help users control costs and expenses. It is being increasingly used and gradually replacing traditional welding.