BORUNTE Industrial robot English （HC）instruction manual
Safety Attentions
Please read carefully and understand totally of these instructions and other related documents BEFORE using this system. Please start using the system ONLY AFTER mastering all equipment knowledge, safety knowledge, and notices.
Safety attentions in this instruction are graded into four categories- DANGER, CAUTION, MUST, and FORBID
indicating that death or severe injury will result if wrong operation is taken.
indicating that medium or slight injury or equipment breakdown will result if wrong operation is taken.
instructions that must be obey.
operations that mustn’t be taken.
It should be noticed that things labled with CAUTION may also result into severe consequnces in different situation. So it’s very important to pay attention to every CAUTION instructions, and stay strictly with them.
Some instructions even may not be labled with DANGER or CAUTION, but users should also obey them.
Security related instructions
1.Danger
1 .The operation of the robot controller must be assigned to a dedicated operator, and the person must undergo safety training and pass the assessment before they can be employed.
2 . A safety fence is placed around the robot's range of motion. The safety fence must be able to effectively prevent the robot from popping out or protruding out of the fence due to errors or arm falling off, material falling off, etc. The safety door on the fence should have a safety pin. Only the safety switch can be opened to enter the fence, and the robot must automatically stop safely after the safety pin is removed.
3 . Separation of man and machine: During the movement of the robot (automatic, manual), it is forbidden for anyone to enter the scope defined by the safety fence of the robot.
4 . If there are several operators working together in the robot application system, it is important that all operators and their associated personnel know that the robot has been enabled before starting the robot.
5 . When it is necessary to inspect the robot, the operator should carry the safety pin on the body and cut off the power of the robot or press the "emergency stop" button to prevent the third party from operating the robot.
6 . An emergency stop device is provided at the position where the operator is most convenient to press, ensuring that the operator can perform an "emergency stop" operation quickly and easily when abnormal movement of the robot occurs.
7 . Before starting the robot, first confirm the safety conditions and clear the obstacles on the robot's running path, especially to ensure that there is no human activity within the robot's range of motion. Never try to stop the movement of the robot with tools or body. Remember to press the "Emergency Stop" button to stop the robot immediately.
8 . Do not operate the robot beyond its rated capacity, including: load, speed, range of motion, operating environment.
2.Notice
1 . The safety fence must be strong enough to be fixed and immovable to prevent the operator from easily breaking or removing the safety fence. The safety fence itself should be free of sharp edges and sharp corners and must not have potentially dangerous parts.
2 . The outside of the safety fence must clearly indicate what state the robot is currently in (teaching, running, maintenance). In order to prevent people from mishandling robots and peripheral devices through teaching devices, man-machine interfaces, etc.
3 . Please paint on the ground with hazardous areas, including the range of motion of the robot and peripherals. In addition, leave enough safety space around and install safety guards for the operator to avoid during abnormal operations or emergency situations.
4 . Before operating the robot, you need to first confirm whether the "Emergency Stop" button function is normal. Check the names of the switches, displays, and signals necessary for all robot operations and their functions.
5 . Before operating the robot, make sure that the origin of the robot is correct and that the axes are working properly. During operation, the operator should always keep looking at the robot from the front.
6 . In the teaching and maintenance operations, safety supervisors must be deployed outside the safety fence. If the robot exhibits abnormal movement during teaching or maintenance, the supervisor must perform the "emergency stop" operation very quickly and easily. In addition, the safety supervisor must be the person who has completed the safety training and passed the safety assessment.
7 . When the teach pendant is used up, it must be replaced and ensure that it is securely placed. If the teach pendant is placed on the robot, fixture or ground, when the robot moves, the teach pendant may collide with the robot or fixture, causing personal injury or equipment damage. Prevent the robot from malfunctioning due to accidental fall of the teach pendant, causing personal injury or equipment damage.
8 .To restart the robot after an emergency stop, reset and restart outside the safety fence. At the same time, confirm all safety conditions to meet, confirm the robot's range of motion, and there are no personnel and obstacles left in the safety fence.
9 . After the robot motion teaching is completed, set the soft limit of the robot to a distance outside the robot's teaching range.
10 . When the workpiece is gripped by a pneumatic gripper, electromagnetic method, etc., use a fail-safe system to ensure that the workpiece is not ejected once the drive force of the mechanism is suddenly disconnected.
3.Forcibly
1. All robot system operators should participate in the training of this system to learn about safety protection measures and the functions of using robots.
2.Before starting the robot, make sure there are no abnormalities or dangerous conditions around the robot and peripherals.
3.Turn off the power or press the emergency stop button even if the robot is not running before entering the operating area.
Turn off the power or press the emergency stop button before entering the operating area.
4. When programming in the robot work area, set the corresponding guard to ensure that the robot can stop in an emergency. Do not use gloves to teach and jog the robot. When jogging the robot, try to use low speed operation. In case of abnormal conditions, the robot can be effectively stopped.
5. The position of the emergency stop button on the robot controller and peripheral control unit must be known so that these buttons can be pressed accurately in an emergency.
6. Never think that the program is complete when the robot is in a stopped state. Because at this point the robot is most likely an input signal waiting for it to continue moving.
4.Prohibited
1.Do not plug or unplug any electrical connectors while the robot is powered on.
2.Do not use any method to short circuit the safety device.
3.It is forbidden to operate and use robots without personnel through safety training and assessment.
4.It is forbidden to work after drinking alcohol.
5.It is forbidden to disassemble or modify any parts of the controller. The company (Bronte) will not bear any responsibility for any equipment and personnel damage caused by unauthorized modification.