RV Reducer Installation and Maintenance

Nov 07, 2023

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RV reducer installation method

 

Please pay special attention when using the E-series input gear. The input gear should be inserted straight in.

 

When the phase of the spur gear does not match, please insert it by slightly changing the angle in the circumferential direction and confirm whether the motor flange surface is not tilted and in close contact. At this time, it is strictly prohibited to screw in with bolts, etc. When the flange surface is tilted, it may cause the state shown in the following figure.

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Surface rust prevention of RV reducer

 

The RV reducer is a core component of the robot. If it is exposed to the outside for a long time or in a highly corrosive environment, the outer surface of the RV reducer will exhibit a certain degree of yellowing, rusting, and other corrosion phenomena, which will affect the appearance, lifespan, and safety of the robot. Therefore, we need to regularly maintain the RV reducer.

 

Wipe the outer surface of the gearbox clean with white electric oil and a clean rag to ensure that there are no corrosive liquids or solids adhering to the outer surface of the gearbox. If there is any rust, it needs to be cleaned with fine sandpaper.

 

After wiping clean with white electric oil, spray dry rust remover on the outer surface of the reducer. When spraying rust inhibitor, be sure not to miss or spray too little, as this may result in the rust inhibitor not having the effect of rust prevention.

 

Maintenance period: no more than three months.

 

Rust inhibitor: Hailian brand dry rust inhibitor (HIRI 725 rust inhibitor)

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RV reducer lubricating oil replacement steps

1) Return the robot to its zero position.

2) Cut off the power supply.

3) Use an Allen wrench 5mm to remove the lubricating oil supply outlet plug.

4) Use an air gun to blow out the grease from the oil drain hole, and connect the oil to the other end of the oil drain hole.

5) Until the old lubricating oil flows out from the oil discharge port, inject new grease into the oil chamber until new grease is discharged.

6) Install the plug onto the lubricating oil supply and discharge port.

7) After supplying oil, release the residual pressure in the lubricating oil tank according to the steps in item 4.