What are the whole machine technology of industrial robot? What are the industrial robot simulation software?

Oct 21, 2022

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    What are the whole machine technology of industrial robot? What are the industrial robot simulation software?

Label: whole machine technology of industrial robot, Industrial robot simulation software


Introduction: Industrial robot is a multi axes robot arm or multi degree of freedom machine device oriented to the industrial field. It has the characteristics of good flexibility, high degree of automation, good programmability, and strong universality. In the industrial field, the application of industrial robots can replace people to carry out monotonous and repetitive production operations, or processing operations in dangerous and harsh environments.

 

1. Whole machine technology of industrial robot

In the field of intelligent manufacturing, industrial robot, as an automatic equipment integrating various advanced technologies, reflects the high efficiency of modern industrial technology, the combination of software and hardware, and becomes an important part of modern manufacturing systems such as flexible manufacturing systems, automatic chemical plants, and intelligent factories. The application of robot technology has changed the traditional mechanical manufacturing mode, improved the manufacturing production efficiency, and provided technical support for the intelligent development of the mechanical manufacturing industry; It optimizes the manufacturing process flow, can build a fully automatic intelligent production line, provides a good environmental condition for manufacturing modular production, and meets the production needs and development needs of modern manufacturing industry.

 

Whole machine technology refers to the robot technology aimed at improving the reliability and control performance of industrial robot products, improving the load/dead weight ratio of industrial robots, and realizing the serial design and batch manufacturing of industrial robots. It mainly includes: ontology optimization design technology, robot serialization standardization design technology, robot batch production and manufacturing technology, rapid calibration and error correction technology, robot system software platform, etc. Ontology optimization design technology is one of the representative technologies.

 

Ontology optimization design technology refers to the technology of optimizing the design and performance evaluation of industrial robot ontology. In some high-speed and heavy load applications of modern industrial production, it is necessary to ensure the motion accuracy and stability of industrial robots in the production process. Therefore, when designing and developing the body structure of industrial robots, it is necessary to continuously optimize their inertial parameters and structural parameters, so that the quality and stiffness of the mechanism can be reasonably distributed, and the whole industrial robot has good dynamic performance. The basic process is as follows: firstly, the mechanical structure of the industrial robot is designed according to the production requirements, the ontology structure model is established using 3D software, and the virtual assembly is carried out; Then, the kinematics and dynamics of the robot are simulated by computer simulation technology to analyze the performance of the robot; Finally, the finite element method is used to optimize the structure to realize the lightweight of the robot and improve the dynamic performance of the robot.

 

In terms of lightweight design of body structure, it is mainly reflected in the application of new materials, new processes and structural optimization theory; The modular design of the body structure is mainly reflected in the selection and combination of various mechanisms.


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2. Industrial robot simulation software

(1) CAD import. RobotStudio can easily import data in various CAD formats, such as IGES, IGES, VRML, VDAFS, ACIS and CATIA. By using very accurate 3D model data, industrial robot programmers can generate more accurate programs.

(2) Automatic path generation. It is the most time saving feature of RobotStudio. By using the CAD model of the part to be machined, the required position of the industrial robot can be automatically generated in a few minutes. If the work is done manually, it may take hours or more likely days.

(3) Automatically analyze stretching ability. This function allows the operator to move the robot or workpiece flexibly, and basically all positions can be reached. The unit of work layout can be verified and optimized in just a few minutes.

(4) Collision detection. In RobotStudio, it is to verify and confirm whether the industrial robot may collide with the surrounding equipment in the process of movement, so as to ensure the availability of the program generated by the offline programming of the industrial robot.

(5) Online homework. The RobotStudio is used to connect with the real robot for effective monitoring, program modification, parameter setting, file transmission, backup and recovery of industrial robots, making debugging and maintenance more convenient.

(6) Simulation. According to the design, the motion simulation and cycle beat of industrial robots are carried out in Robot Studio to provide the most authentic verification for the implementation of the project.

(7) Application function package. A powerful function package for different applications. With this function package, industrial robots can better integrate with process applications.

(8) Secondary development. Providing a powerful secondary development platform can make the industrial robot realize more possibilities and meet the production and scientific research needs of industrial robots in all aspects.

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