For first-time buyers of industrial robots, there are many things to pay attention to during the selection process to avoid unnecessary trouble and losses. Here are some key points to help you avoid pitfalls when choosing industrial robots:
1. Clarify requirements: Before purchasing industrial robots, companies should conduct in-depth market research and internal demand analysis. This includes understanding the specific tasks of the production line, expected production efficiency, and the environmental conditions that robots need to adapt to. For example, automobile manufacturing may require robots capable of handling heavy objects, while electronic assembly may place greater emphasis on precision and flexibility.
2. Budget planning: The price of industrial robots is influenced by various factors, including brand, performance, functionality, etc. Enterprises should develop a reasonable budget based on their own financial situation and take into account the long-term operating costs of robots, such as maintenance, upgrades, and energy consumption.
3. Performance indicators: Performance indicators are the key to measuring whether robots are suitable for enterprise needs. In addition to the basic load and working range, the repetitive positioning accuracy, motion speed, and acceleration of the robot should also be considered. These indicators will directly affect production efficiency and product quality.
4. Brand and after-sales service: Choosing a brand with a good market reputation and comprehensive after-sales service is crucial. This is not only related to the quality and reliability of robots, but also to whether enterprises can receive timely support when encountering problems.
5. Technical training: The operation and maintenance of industrial robots require professional knowledge. Enterprises should invest in technical training for their employees to ensure they are proficient in operating robots and performing basic troubleshooting.
6. System integration: Industrial robots need to be seamlessly integrated with existing production lines. This may involve programming of robots, communication protocols with existing devices, and the reconfiguration of workstations.
7. Scalability: With the development of technology and changes in enterprise needs, the scalability of robots has become particularly important. Choosing modular design or robots with upgrade paths can save a lot of time and cost in the future.
8. Safety: Industrial robots must comply with strict safety standards during operation. Enterprises should ensure that the selected robots are equipped with necessary safety features, such as emergency stop buttons, safety fences, and sensors.
For example, to understand:
Assuming you are an automotive parts manufacturing company, you are considering purchasing a batch of industrial robots to improve the automation level of your production line.
Firstly, it is necessary to determine which specific tasks the robot will be used for, such as welding, assembly, or painting. For example, if used for welding, you need a robot with high precision and stability. Then you need to set a budget range, such as 1 million yuan, which will help you filter out robot models that meet your budget.
By studying the performance of several welding robots on the market, special attention was paid to their load capacity (such as being able to carry 50 kilograms of welding guns and workpieces), working range (whether they can cover the entire welding area), and accuracy (with a repeat positioning accuracy within ± 0.1 millimeters). You have identified a robot brand (such as BORUNTE), and upon investigation, it was found that this brand has high cost-effectiveness in the industry and provides comprehensive after-sales service, including technical support and spare parts supply.
After purchasing the robot, you arranged a one week technical training to ensure that the operators can proficiently use the robot and understand basic maintenance knowledge. At the same time, collaborate with robot sellers to ensure that newly purchased robots are compatible with existing production line control systems and make necessary software adjustments.
Through the above selection steps, enterprises can choose industrial robots that are suitable for their own businesses more wisely, avoid pitfalls in the selection process, and ensure that the investment can bring expected returns. In fact, purchasing industrial robots is not just about buying machines, but also investing in the future development of the enterprise.