With the rapid development of intelligent industry and Industry 4.0, injection molding machine robots can reduce heavy physical work, improve labor conditions, and ensure safe production; Improve the production efficiency of injection molding machines, stabilize product quality, reduce scrap rates, reduce production costs, and enhance the competitiveness of enterprises.
1. The use of injection molding machine robots in the injection molding industry can save manpower, time, and funds. By replacing manual parts retrieval with machine parts retrieval, the required labor force is greatly reduced. According to the actual situation, a one person multiple mechanism can be implemented, which to some extent saves manpower. With the decrease of labor force, the wages and personnel management costs required for production are also continuously decreasing, reducing the expenditure of enterprise labor costs. In addition, the typical manual pick-up time is about 3 seconds, and with the addition of a cutting nozzle, it can take up to 5 seconds. The manipulator takes about 2 second to pick up the parts, while the BORUNTE manipulator takes 1.2 seconds to pick up the parts, greatly saving production time and enhancing the competitiveness of the enterprise.
2. The use of injection molding manipulator in the injection molding industry has significantly improved profits: In the process of using injection molding machine robots, the operation process is unified, and the programmed production method is easy to mass produce standardized products, easy to control, and in line with boss management expectations. Due to standardized production during use, it is easy to control production quality, improve yield, and increase profits.
3. Safety of using injection molding machine manipulator in the injection molding industry: during construction, the staff need not worry about accidents. Because it is difficult to ensure that they will keep a high degree of attention at all times during work, and some construction problems will occur when they are negligent, but these problems will not occur when using the manipulator. Therefore, in safety management and control, the manipulator can not consider the problem of work errors, and improve the environment of job security.
4. The injection molding industry uses injection molding machine robots to improve work efficiency and product quality: Due to the high temperature of products in the thermoplastic industry when they are just produced, it may be inconvenient to manually transfer the products due to the high temperature. Alternatively, if the products are not cooled and shaped when they are just produced, it is easy to cause slight deformation of the products due to uneven force during manual removal, affecting the appearance and reducing the product qualification rate. So, using manipulators for production can effectively solve these problems.
5. Convenient turnover and high return rate: By using a manipulator to pick up items, enterprises can accurately estimate the cycle production of products, thereby providing more accurate delivery dates, reducing the company's capital backlog to a certain extent, and improving the efficiency of capital turnover. At the same time, the investment of the injection molding machine manipulator is one-time, and the service life of the manipulator varies with the level of maintenance, ranging from four to five years to eight to nine years. Enterprises can achieve short-term cost recovery by saving labor, increasing production capacity, and reducing defect rates (depending on injection molded products, the cost recovery cycle is generally around 8-12 months), and achieve stable returns in the subsequent period.
6. The injection molding industry uses injection molding machine robots to improve quality and stabilize production: Using injection molding machine robots for production, due to their fixed mold locking time and normal mold temperature maintenance, can to some extent avoid product damage caused by manual or automatic demolding, and can also prevent product adhesion and oil stains, greatly reducing the rate of product defects. At the same time, the use of the manipulator can fix the production time of each mold product, ensure that the plasticizing time, injection time, pressure holding time, cooling time and mold opening and closing time of each the first mock examination are the same, so that the finished product efficiency and output are stable at a high level, providing convenience for the production arrangement of enterprises.