Why should die casting industry used industrial robots?
The development of casting technology is bound to be influenced by the overall situation of social progress and economic development. The concept of "green casting" reflects the humanized characteristics of the rapidly developing civilization process and the overall requirements of sustainable economic development.
The development of casting technology is bound to be influenced by the overall situation of social progress and economic development. The concept of "green casting" reflects the humanized characteristics of the rapidly developing civilization process and the overall requirements of sustainable economic development. Compared with the traditional casting production mode, the "green casting" mode puts forward quite high requirements for the information operation level and automation production level of casting enterprises. Industrial robots in casting production have the characteristics of improving labor conditions, saving labor, reducing scrap rate and product cost, fast movement speed, high productivity, improving the processing capacity of parts and product quality, speeding up product upgrading, reducing equipment consumption, saving resources, cleaner production, etc. Therefore, it has become the mission of automation equipment enterprises to improve the automation level of the foundry industry, strengthen the application of industrial robots in the foundry industry, so as to achieve cleaner production, reduce production costs, increase enterprise benefits, and promote the harmonious development of economy and society.
Industrial robots in die casting industry have the following advantages:
At present, the die casting industry is mostly composed of auto parts or 3C, sanitary ware products. Investing in industrial robots to provide automation is conducive to improving the overall image of the company and attracting more customers.
Improve the product quality, such as the more complex die-casting mold spraying work, the general manipulator can not accurately spray the core pulling position of the mold, the robot can be competent, and can improve the product quality and consistency.
It can further improve the degree of automation and save manpower. The traditional picking machine can only pick up pieces, while the industrial robot can also expand the follow-up work such as insert, slag bag, blanking handle, marking and engraving, which can save 1 worker's cost on the original basis. If two shifts per day are used, the cost can be saved by 160,000 to 200,000 yuan per year (excluding the saved logistics transfer cost).
The robot has a longer life than the traditional manipulator with less failure rate. Generally, under normal operation and maintenance, the imported robot can basically achieve zero failure, which can reduce the loss caused by a maintenance shutdown.
For die-casting machines above 1000T, robots are given more priority because the failure rate of take-up manipulators and spray machines above 1000T is higher in the market at present, and even the take-up manipulators above 1250T purchased by many manufacturers have been idle and can not be used.
For die-casting products that need inserts, they can more replace workers, achieve inserts, and reduce the risk of work-related injuries. For those with more than 4 inserts at a time, they can also improve work efficiency and increase output.
