How To Solve The Problem Of Robot Battery Failure?

Jul 22, 2025

Leave a message

In the field of industrial automation, robots have become an important component of production lines. However, industrial robots may encounter various problems during operation, one of which is the issue of battery level dropping. If this issue is not resolved in a timely manner, it may have a serious impact on the normal operation of the production line and even lead to damage to the robot. So, it is very necessary to understand and solve the problem of battery power failure. Next, we will teach you how to solve the problem of industrial robot battery dropping.

The first step is to analyze the reasons for the robot's power failure/low battery level:

A. No battery connected during power outage

B. The battery voltage is below 3.2V

C. Short circuit/open circuit in the positive and negative terminals of the battery line, short circuit/open circuit in the battery line of the motor encoder

D. When connecting the battery and encoder, the positive and negative poles are reversed

The second step is to find a solution for the robot's power failure/low battery level:

Solution A:

Connect the battery to the motor in the power-off state, then log in to the manufacturer's technician with the password brtbrt, and go to Stop ->Parameter Settings ->Machine Settings

Find the servo parameters, select the alarm axis, change the value of address 13 to 0, and press the stop button to cancel the alarm. Then switch back to the manual interface and use joint sitting

Match the origin scale of the alarm axis in the marking mode, and finally re record the origin of the alarm axis on the parameter settings → motor parameters page. When the single board system alarms, it is necessary to

Clear the alarm by entering parameters on the drive and then re record the origin.

Solution B:

Find the location of the battery, which is usually on the motor side or at the heavy-duty connection position. Use a multimeter to measure whether the voltage of the battery is below 3.2V. If the voltage is insufficient, replace the battery and follow step A.

Solution C:

According to the definition of the encoder line, measure whether the end of the battery to the motor encoder line is conductive. If the battery line is broken, replace the battery line. If the battery voltage is normal, the battery line is normal, and the alarm cannot be clear, try to swap the motor and observe whether the alarm shifts. If the alarm shifts, it is an internal fault of the motor.

Solution D: Confirm whether the positive and negative poles are reversed when connecting the battery to the motor according to the definition of the battery wire.

With the continuous development of technology, industrial robots are increasingly widely used in the field of production and manufacturing, becoming an indispensable and important tool in modern industrial production. However, in the process of using industrial robots, various malfunctions are often encountered, which not only affect production efficiency but may also cause serious safety accidents.

Therefore, how to operate industrial robots correctly and avoid faults from the source has become an important issue that every industrial practitioner must face.